3D Printing

Making A Filament Dryer from A Food Dehydrator

I’ve occasionally seen posts and videos about how to dry 3D printing filament using a food dehydrator, but never felt the need for one… until recently. I had a failed print that looked like wet filament was to blame, so I decided it was time to make my filament dryer. This post is about my experience – mostly good – with that dryer.

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3D Printing

Printing replacement parts for your Prusa 3D printer

I recently bought and assembled a Prusa i3 MK3 kit, and decided to prepare for printing emergencies by printing a full set of replacement parts as soon as the printer was working well.

I’d found, in using my other printer, that even high-quality printed parts do eventually delaminate under stress: after two years, that printer’s X and Y idler supports developed fractures. Because I couldn’t print the replacement parts (and because doing the replacement seemed daunting at the time), I wound up sending that printer to the factory for repairs.

I’ve also seen notes and videos from people recommending a set of replacement parts as a backup, in case you break a part while adjusting or doing maintenance on your printer. Having replacement parts on hand is also a good preparation for helping a 3D printing friend when their printer breaks.

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3D Printing

Extruder gear tension: the overlooked adjustment

I used to think that 3D Printer extruder tension – how much pressure the extruder hobbed gear exerts on the filament to move it forward – was a pretty forgiving thing. At one extreme, there’s “so loose the filament doesn’t feed” and on the other, there’s “so tight the extruder motor binds”. I thought everything in between was ok.

My assumption was confirmed each time I read advice on how to tune a misbehaving printer: people rarely mentioned extruder tension.

My recent fight to fix a bad print taught me that incorrect extruder tension can make a huge difference in your print quality after all.

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3D Printing

Testing Your 3D Printer’s First Layer Height Calibration

One of the last steps of assembling a Prusa i3 MK3 3d printer is to manually adjust the Z height. As I adjusted my printer’s Z height, I began to wonder what the Z height calibration looked like on my older printer, a Lulzbot Mini. At the same time, I became curious about what size that Lulzbot Mini can print. A simple test print answered both questions.

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3D Printing

Designing a Gothic Trefoil in FreeCAD

I’ve been interested in the Tracery in Gothic Cathedrals –  the delicate patterns in stone walls and windows – for years. In this post, I show you how to design of one type of Gothic ornament, using FreeCAD. You can follow along with the FreeCAD file on Thingiverse, or you can use your favorite CAD application, such as Autodesk Fusion 360.

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